Toyota Hilux Clutch Fitment Guide

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04 Jul 2025

Category:

When undertaking a clutch replacement, it’s important to ensure correct fitment is followed for the exact application. Keep the following fitment guide in mind when fitting NAPA Clutch Kits NCL1071 or NCL1120 in a Toyota Hilux D4D (07-15) or Toyota Hilux Vigo D4D (05-15) clutch change.

COMMON FAULT IN TOYOTA HILUX/HILUX VIGO APPLICATIONS

In some applications, there is insufficient or no lubrication on the clutch release fork and pivot ball, causing a noise to come from the bellhousing. This noise has often been associated with the thrust bearing or clutch plate.

SOLUTION

To rectify this noise, please do as follows:

1. Remove the clutch release fork and ensure that it is thoroughly cleaned.
2. Clean and check the pivot ball for wear. If there is any evidence of wear, the pivot fork should be replaced.
3. Lubricate the bearing and lubricate the areas of the pivot fork identified above using appropriate high temperature grease sparingly. NAPA’s NCGR1075 is a suitable product for this, as is the grease that comes with the clutch. Copper grease is not suitable.
4. Lubricate the bearing and check that it slides satisfactorily on the shaft.
5. Refit the clutch release fork, making sure the clip has been located, and the fork sits on the pivot ball.
6. Fit the new clutch bearing to the release fork, making sure the bearing is secured correctly, and the fork is in the correct position.

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Drive Your Clutch Know How

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